Here’s a handy playlist of my Adafruit project video series:
Here’s a handy playlist of my Adafruit project video series:
I’m thrilled to announce that after a decade of moonlighting in the maker movement, I’m now officially a full-time maker and content creator! Starting this week, I’ll be working from my Southern California workshop, designing and building projects and videos for Adafruit Industries.
Adafruit is an open source hardware and electronics company founded by the awe-inspiring engineer Limor “Lady Ada” Fried, and co-run by the highest energy element on the the periodic table, Phil Torrone. I’ve know these wonderful people since the beginning of the maker movement, working together on Make: magazine, Maker Faires, and the Emmy-nominated Make: Television show on American Public Television. I’m proud to be joining them and the rest of the incredible team in our shared goal to encourage and enable anybody to build anything.
There are so many projects I’m excited to start building and sharing in videos and online tutorials. I’ll be making things to appeal to people with wide ranging passions, including cosplayers, home brewers, gamers, magicians, rock climbers, hot rodders, modernist chefs, lock pickers, kids, musicians, mixologists, Burners, escape room designers, aerialists, cyclists, teachers, animators, and coffee fiends, to name a few.
If you’ve got an idea for something you’d like to see me make, please drop me a note in the comments or on my Twitter @johnedgarpark.
You’ll be able to watch my Adafruit videos here, my Learning System tutorials here, my posts on the Adafruit blog. I look forward to meeting you in the Adafruit online hangouts. I’ll also be doing collaborations, speaking, teaching, and other maker activities, please follow my blog for updates — you can subscribe in the sidebar over there on the right.
I was called upon recently to teach some handcuff escape workshops. In keeping with my tendency to build large demonstration props, I decided to construct a huge, functioning, see-through handcuff.
I designed them in Rhino, cut the layers of acrylic on a laser cutter, and formed the spring from a street sweeper blade using heat and pliers.
The key works by rotating around the keyhole post, lifting the pawl high enough to slip the ratchet.
Don’t have a key, but need to get the cuff off? Shimming works by inserting a thin piece of metal in above the ratchet, closing the ratchet a few clicks tighter, enough to slide the shim under the pawl. At this point, the ratcheted cuff swings free.
Handcuffs typically include a double lock feature which prevents the cuff from tightening once engaged. Shimming doesn’t work on cuffs that have been double locked. I may build a future version of the huge handcuffs that incorporate this feature.
The glass door of our mailbox fell off and shattered spectacularly last week. I decided to fix it by building a new door out of acrylic on Betty, my Epilog laser cutter.
I began by measuring the space and drafting it in Rhino. I created a closed polyline curve for vector cutting of the shape, and a solid text hatch for raster etching the word “LETTERS”. I then sent this file to print on the laster cutter.
For some reason the only piece I had big enough (roughly 14″x8″) was the blue acrylic I used for my Arduino Grande project. So we’ll be the people with a blue mailbox door and an orange house door. Subtle.
I donned my air filtration mask, as the fumes that come from laser cutting acrylic smell like saccharine death fumes from the planet Huffbag.
As previously posted in part 1 I’m making wooden gymnastics rings from 1/8″ layers of laser cut baltic birch plywood. Of many possible methods my friends have suggested for sanding them, while keeping their circular profile, I’m starting off the first one with the most low-tech solution. I’m hand sanding them.
It is a lot of work. So far, the 60 grit paper is working great at removing the stepped profile and getting a nice, consistent curve.
I joked yesterday that sanding the rings is a better workout than using the rings.
Today, I began making 1.25″ wooden gymnastics rings. I had designed them in Rhino when I wrote this post for Make: and since then I received a box of 1/8″ baltic birch plywood. I cut the cross sections and guides.
Next, I glued and clamped them. These were the easy parts — stay tuned for the sanding. Not sure exactly how I’m going to approach that yet. PART 2
Gymnastic rings are excellent equipment for bodyweight fitness training. Anything from push-ups, dips, and pull-ups to advanced moves such as muscle-ups and the fabled Iron Cross can be done on a pair of gymnastic rings to improve core and upper-body strength and stability. Plus, as my kids can attest, it’s really fun to swing from them. Here is a great guide to getting started with the rings, and a fundamental rings workout routine.
You can purchase good, commercially made rings, such as these. But how about making your own rings instead? There are several examples online of DIY rings made from either plywood or PVC pipe.
You can create these wooden rings by laminating two pieces of 3/4″ plywood, cutting with a jigsaw, and then sanding.
These rings are made by filling PVC pipe with a length of rope and sand and then heating them in the oven to soften the plastic, and then form.
I have a set of commercial wooden rings (wood is the preferred material as it absorbs sweat, helping with your grip), but I’ve decided I’d like to make a second set with a slightly larger grip diameter (my current set is the 1.1” international size). I’d rather not use the jigsaw-cut cylinder method and the ensuing difficulty of sanding down straight walls to a perfect circle. My plan is to begin by laser cutting ten thin, stepped layers out of baltic birch, so that when stacked they are closer to the final profile. This approach should make it easier to sand them down to the proper circular profile after gluing.
Starting from from standard dimensions (1-1/4” diameter profile, 7” inside diameter) I drafted the design in Rhinocerous, a NURBS modeling tool I use for precise 3D modeling and laser cutter CAD drafting. (You could do the same in most any CAD or 3D modeling package.)
I then sliced my final design model into 1/8” cuts with a stepped square profile to mimic the laser cut materials I’d be assembling. This gave me ten circular slices to laser cut and assemble.
Since I’ll be stacking and gluing ten rings of varying size together, I replicated the profile curve of my stacked pieces and used this as a guide to create a laser-cut stacking/gluing jig. I’ll cut four of these into which to lay my ring slices for gluing and clamping.
I’ve ordered the baltic birch plywood, and am gearing up for laser cutting — and lots of sanding. If all goes well, I’ll get them super smooth, like my current set. (Because, otherwise, splinters. Which is bad.)
Also, a note on safety: make sure you rig your rings carefully from something that can support the load. You may buy buckled straps online made for rings, or, do as I have and use rock climbing web straps and carabiners to attach them to the backyard swing set.
If you’d like to get going and build your own gymnastics rings, you can download my design files here, on Thingiverse. Have fun, and please share your results.